Product Details

GATE SEALS FOR HYDRO POWER PLANTS
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GATE SEALS FOR HYDRO POWER PLANTS

Details

Gate Seals as per IS for Hydro power plants & dams with/without:
  • Brass/Teflon/S.S. cladding
  • Asbestos/Canvas reinforcement with solid /hollow bulb at the centre or at edge.
  • Rubber Gate Seals prevent flow of water past a closed gate. They are either provided on the gate or on the metal frame in the gate slot. They are used in Tunnel Spill Ways, Head Regulator of Hydro Channel, Forebay, Intake Structures, Bye – Pass Channel and Draft Tube of Power Houses etc.
  • ‘SOFTEX’ Brand Rubber Gate Seals are normally manufactured from Natural Rubber compound or a copolymer of Chloroprene, Butadiene and Styrene or their blend.

CLADDING

  • We also do cladding of seals with Teflon (PTFE), Brass, Stainless Steel (SS) to reduce the impact of frictional forces. Teflon, because of its lowest coefficient of friction is the most favored cladding material.
  • Normal thickness used for cladding is 1.6 mm for Brass & 1.0 mm for Teflon.

TYPES - Gate Seals can be one of the various types as given below:

  • Angle Shaped Seals
  • Flat / Wedge Seal
  • Musical Note Seals / Hollow Bulb
  • Solid Bulb-Musical Note Seals
  • Double Stem Seals
  • Double Bulb Seal
AIRCELL FOR OIL FILLED TRANSFORMER
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AIRCELL FOR OIL FILLED TRANSFORMER

Details

SOFTEX Conservator Bladders, also known as Air Cells, are fully collapsible bladder tanks which are readily fitted into the conservator vessel of utility transformers. Aircell For Oil Filled Transformer. These air filled bladders are designed to expand and contract with the transformer oil so as to isolate that fluid from the atmosphere. Conservator bladders are open to atmospheric pressure and exclude moisture, dirt and oxygen from the dielectric oil chamber. SOFTEX conservator bladders exhibit superior flexibility which allows instant volume compensation as the transformer oil expands and contracts. Maximum chemical and abrasion resistance are achieved by a double-layer coating of SOFTEX’s unique rubber compound. Superior puncture strength is also provided by a high-tenacity nylon mesh insert fabric.

In addition to their superior strength, flexibility, chemical resistance and ease of installation, SOFTEX’s onservator bladder tanks are remarkably inexpensive. Custom conservator bladders can be quickly built to any size, complete with flanges and fittings.

Advantages of "Softex" aircell:

  • Prevents contact of surrounding air with oil.
  • Eliminates oxidation and hydrolysis of the oil due to air contact.
  • Offers excellent resistance to oxygen, ozone, nitrogen and humidity.
  • Excellent impermeability to oil and gases
  • Prevents any free volume in the Conservator
  • Long service life without maintenance

FAULTS & REMEDIES:

  • The Aircell is manufactured considering all aspects of transformer application. In normal course of use, handling, storing, fitting, the Aircell will give good service. However, in case of mishandling or accident, the fabric can get ruptured or the joint may open, leading to leakage of air in conservator. For major damage, the Aircell will have to be returned to our factory. Please note that it will not be possible to depute our representative to site to assess/inspect the damage/fault.
SEALS FOR ASH HANDLING SYSTEM
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SEALS FOR ASH HANDLING SYSTEM

Details

We are an ISO 9001:2008 certified manufacturer-exporter of various rubber & plastic products exporting to more than 40 countries. We are a regular supplier to both O.E. & Replacement market in India & abroad for Seals for Ash Handling System (viz. Insert seals for Dome Valves, Seals for Dump Valves, Sleeve Coupling Gaskets, External V Rings etc.) of MBL/ Clyde/ OSM/ SMCS/ Equivalent system for more than a decade now. We have ready moulds of all the seals upto size DN 400. Our client list includes all major Aluminum, Steel, Power & Cement companies in India. Quality of our seals is world class and is therefore being regularly exported to a number of countries in Europe, South Africa & South East Asia.

CONVEYOR BELTINGS
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CONVEYOR BELTINGS

Details

We are manufacturer and exporter of Rubber Conveyor belts which constitute Nylon/Nylon (NN), Polyester/Nylon (EP), Cotton/Nylon (CN), Cotton/Cotton (CC). It has carcass with straight ply, stepped ply, reverse stepped ply, breaker ply and “edge-lock” where required. The above constructions, with a wide range of protective rubber covers, are manufactured in widths up to 2000 mm in a most modern automated plant, using the finest raw material inputs.

Length Open or endless upto 500 mtrs in single length provided the diameter does not exceed 10 feet. Fabrics plies: 2 plies to 8 plies.

 

RUBBER BELLOWS, RUBBER & METAL EXPANSION JOINTS
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RUBBER BELLOWS, RUBBER & METAL EXPANSION JOINTS

Details

We make Rubberized fabric & Canvas bellows tailor made to fitment design. They are used as flexible joints in vibrating systems & as cover for piston rod & other moving components. Bellows are made with/without reinforcement in Neoprene, Silicone & Natural rubber for various industries like Steel, Aluminium, Food Processing and others.

We also make PTFE/Graphited PTFE bellows as per customer requirements.

 

VARIETY OF WASHERS, RINGS, OIL SEALS, BELTS, DIAPHRAGMS, CHEVRON
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VARIETY OF WASHERS, RINGS, OIL SEALS, BELTS, DIAPHRAGMS, CHEVRON

Details

  • O rings, V rings, oil seals, U seals, wiper seals, chevron packings
  • V-rings – various sizes in E, L, S, A sections of forsheda ‘V’ rings for high speed sealing made of NBR & viton rubber
  • O-rings & quad rings – in silicon, viton, neoprene & NBR rubber in various sizes for perfect sealing.
  • We have successfully developed a number of standard metric sizes for various shaft diameters of endless or split Walkerseles in M1 material and D6 design.
VARIOUS METAL TO RUBBER/PU BONDED PARTS
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VARIOUS METAL TO RUBBER/PU BONDED PARTS

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SEAL KITS FOR VARIOUS HYDRAULIC & PNEUMATIC CYLINDERS
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SEAL KITS FOR VARIOUS HYDRAULIC & PNEUMATIC CYLINDERS

Details

Our organization also offers Hydraulic and Pneumatic Seals with rotary or reci-procating motions. These seals are designed for high pressure and high operating speed applications and are extensively used in a variety of sectors. We fabricate these seal kits for different cylinder makes such as Wipro, Oscar, Vickers, Usha Telehoist, Schradder, Veljan Hydrair, and many others. Clients can provide us sample drawings and specifications on the basis of which we can manufacture these seals. The entire range consists of U & W seals, Piston seals, Rod seals, Chevron Packings, Gland Packings & Lip Packings, Wiper seals, Guide rings, Cup seals, Tudco Seals, Step Seals, Turcite Glyde Rings & any other seal of any section & material viz. Viton, Nitrile, Silicone, PTFE, Bronze/Glass Filled PTFE, FRP and PU

VARIETY OF HOSES INCLUDING HYDRAULIC HOSE WITH END FITTINGS
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VARIETY OF HOSES INCLUDING HYDRAULIC HOSE WITH END FITTINGS

Details

We are master in providing best quality of Hoses & Hose Assembly. This Hoses & Hose Assembly is available in the market in different sizes and customers can avail these products from us as per their requirements. This Hoses & Hose Assembly is known for its unmatchable quality.

Features:

  • Expert guidance
  • Reliable in nature
  • Timely execution

SOFTEX is a leading supplier of Technical Hoses viz.Flexible PU Duct Hoses, Flexible PVC Duct Hoses, Silicon Hoses, EVA Hoses, PP Hoses etc.

We can also supply variety of Coated Fabric Hoses viz. SS Wire reinforced Silicon Hose, Textile bradided Silicon Hose, Double layer Silicon/Neoprene Hose etc.

We can supply hoses which are* Transparent* Abrasion resistant* Anti static* Non flammable* Food Grade* Cruch proof* High Temperature resistant* Bio* UL certified

Please mail us your requirements and we are sure that we would have solution for it.

VARIETY OF VALVES & CABLES
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VARIETY OF VALVES & CABLES

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HELIUM GAS BAGS FOR NUCLEAR POWER & CRYOGENICS
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HELIUM GAS BAGS FOR NUCLEAR POWER & CRYOGENICS

Details

We are NSIC registered ISO 9001:2008 certified manufacturer-exporter of various rubber & plastic products exporting to more than 35 countries. We make flexible storage system for Helium gas (Helium Gas Bags) and are a regular supplier to Variable Energy Cyclotron Centre(VECC),BARC - DAE,Kolkata; NIT Rourkela; National Physical Laboratory - Delhi. Helium Gas Bag is made of 4 layered Rubber coated fabric. The maximum size of the Gas Bag that we have supplied so far is 20 cu.mtr to both VECC & NPL. VECC is using our products for more than 2 years in their Superconducting Cyclotron projects. Our fabric sample has been tested by cryogenic plant, VECC, DAE, Kolkata. They have conducted Helium permeability tests for long duration and have obtained very good results.

For any further information, please be free to contact us.

 

BIO GAS BALLOON
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BIO GAS BALLOON

Details

We are a leading manufacturer-exporter of Bio Gas Storage Balloons. Biogas Balloon is a collapsible, intermediated storage tank. Biogas balloon eliminates the use of conventional metal tank, currently used as intermediate storage.

We have great expertise in manufacturing a comprehensive range of gas storage balloons. Made of premium quality plastic coated fabrics these products are used for the storage & transfer of methane gas.These storage systems are made according to the users’ requirements and catered to various domestic as well as industrial sectors.

Our organization has gained vast expertise in offering a superior range of Bio Gas Balloon which is highly demanded for their sturdy construction, perfect finish and longer service life. Our ranges of these are used to fill biogas that is used for various industrial applications. These are checked stringently by quality analysts to ensure that defect free range is supplied to our customers.

A special protective lacquer imparts chemical resistance property to the fabric. The chemical resistance property is required as the fermentation of manures produces gases such as methane, carbon dioxide, carbon monoxide and nitrogen that needs to be protected

Why Our Biogas Balloon?

  • Precision-engineered
  • Eco-Friendly both side Plastic coated fabric.
  • Quality tested
  • Being fabric, it does not corrode (like the metal tank) and as such it is maintenance free, giving it a long, trouble free life.
  • Competitive price

Applications

  • Industrial Balloons made of special rubber fabric are used as flexible storage tanks for Liquid Nitrogen which is used as coolants for transformer oil.
  • It is also used as Storage for Helium Gas.

Other applications:

  • Fertilizer
  • Power and Oil & Gas industries as flexible storage tanks.